HOW TO INSTALL A WIRE ROPE FERRULE & END STOP | HUNKER
From hunker.com Author Steve Hamilton
Determine the amount of wire rope needed for the project at hand. Include extra length for the intended application of the ferrule and stop. More rope is usually required for a side-by-side splice than for a small end loop.
Cut the wire rope to the correct size using a cable cutter or hacksaw. Use a sharp, fine hacksaw blade to make sure all cuts are clean. Keep the ends of the rope as compact as possible.
Slide the required number of ferrules onto the wire rope. For a splice, place the ferrules in a row with the ends of the two ropes passing through them in opposite directions.
Arrange the assembly carefully for swaging; once made, the connection is permanent. Leave the required amount of space between ferrules, as well as enough rope protruding from the last ferrule for the end stops.
Begin assembly with an end stop. Place the fitting between the jaws of the swaging tool and compress it firmly onto the wire rope. Swaging is the act of permanently attaching sleeves and fittings to wire rope.
Swage the ferrules by starting at one end and compressing the oval shaped fitting sideways between the jaws. Use enough force to create a deep indentation.
Test the strength of the completed assembly before putting it into service to ensure all fasteners are installed correctly and that it safely performs its intended purpose.
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