From familyhandyman.com Estimated Reading Time 4 minsPublished Jul 5, 2019
Build the Melamine Form. Cut the form parts as shown in Figure A. Note: The two long sides overhang the form for easier removal later. Assemble the frame with a brad nailer.
Tape and Caulk Corners. Caulk the inside corners to seal the form and create rounded edges on the tabletop. Pro tip: Use colored silicone caulk, which will show up well against the white Melamine.
Attach Inlays. To cast leaf or fern “fossils” in the top, first press them for a day or two in a book or between scraps of cardboard. Lay them out on newspaper and coat them with spray adhesive.
Fill the Form. Pour the cement mix evenly around the perimeter of the form until the form fills. Note: The form must be level—set a level across it and slip shims under the low end.
Settle the Mix. Work the mix into corners and around objects cast into the tabletop. Lightly tap the sides of the form with a hammer to drive out air bubbles.
Build a Table Base. Cut the parts to the dimensions and join them with 8 metal brackets (we used gusset angle brackets, which measure 1-1/4″ x 3-1/4″ for this concrete wood table).
Pull the Form. Remove the form, starting with the sides. Then flip the tabletop over and pry off the bottom panel with a plastic putty knife.
Clean the Top. Scrub the leaves out of their imprints with a stiff plastic brush. Scour the whole surface to remove excess colorant and Melamine residue.
Texture the Edges. Create a natural stone look by chipping the edges with a cold chisel. Chip around all four edges, then flip the top over and chip from the other side.
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