Making Air Cured Ham Dried And Smoked Pork Food

GERMAN KASSELER: A CURED AND SMOKED PORK LOIN

Steps:

• Gather the ingredients.
• Stir together the ingredients for the brine and heat to a simmer to dissolve all the salt and sugar. Refrigerate until completely cold.
• Prepare the loin by removing all but a thin layer of fat. We recommend a loin , not a rib roast (back ribs attached - common in commercial "Kasseler") for home processing.
• Place the loin in the brine and weight it down with a plate or other object to keep it submerged.
• Refrigerate for 48 hours.
• Remove the loin from the brine. Discard brine.
• Wash off the pork with cold water and pat dry. You may dry it in the refrigerator for up to a day (do not cover with any wrap).
• Prepare your smoker: Start your charcoal fire in the bottom of the smoker an hour before you want to smoke the meat.
• Soak 2 cups (or so) wood chips (preferably alder for this project) in some water.
• Place your smoking tray (or aluminum foil tray) on top of the charcoal and add 1/2 cup wet wood chips. Place the grill about a foot above that.
• Place the meat on the grill, cover and smoke 2 to 3 hours, until the internal temperature is 150 F or above. Add more wet chips as needed to keep the smoke up.
• You may choose to roast the brined meat instead, or if you are having trouble with the smoker just bring it inside and finish the cooking process in the oven. Heat the oven to 450 F and cook the meat for 10 minutes. Lower the temperature to 250 F and roast the meat for 2 to 3 hours, until the internal temperature reaches 150 F.
• Eat warm or cut and wrap. Refrigerate to 4 days or freeze for 2 to 3 months.

MAKING AIR CURED HAM - DRIED AND SMOKED PORK RECIPE

Steps:

• Mix all ingredients together to form a rub, and rub it all over the meat you are using. Place the meat in a plastic bag.
• Add a small glass of red wine and a smaller glass of vodka or rum (optional) to the bag. Close the bag and place in the refrigerator.
• Turn daily for up to 50 days.
• Wash off the meat and let it air dry at cool room temperature (about 65 F). It should be slightly dry on the edges.
• If there is no fat on the meat, rub or brush it with olive oil.
• Smoke it every day for four days for several hours. Let it rest at cool room temperature in between. Rub it with oil in between as well.
• Tie it into a tighter, rounded shape with kitchen cord. Wrap it in a cloth bag and hang it in a cellar or cool garage. The sack is to keep the insects at bay.
• Take it down from time to time and roll it around to test the consistency of the meat. Depending on humidity and temperature, the meat will be ready in several weeks (summer) to several months (winter).

HONEY-CURED, HICKORY-SMOKED SHOULDER HAM

Steps:

• Make the brine: In a large pot, place 2 1/2 quarts water, the salt, honey, brown sugar and Prague powder. Bring to a boil over high, stirring until the salt, honey and sugar are dissolved.
• Make the spice bundle: Tie the cloves, allspice berries, bay leaves, lemon zest and peppercorns in a piece of cheesecloth.
• Stir the spice bundle and another 2 1/2 quarts ice water into the brine, remove from heat and let the mixture cool to room temperature (about 30 minutes).
• While the brine cools, prepare the ham: Using paper towels, blot the pork shoulder dry on all sides. Using a sharp knife, score the ham in a crosshatch pattern, cutting through the skin but not through the meat and spacing the cuts 1 1/2 inches apart. (This is optional, as you'll remove the skin, but it facilitates injecting and gives the ham a striking appearance.)
• Measure out 2 cups brine and place in a deep measuring cup. Place the ham in a roasting pan. Draw the brine into a marinade injector and inject it deep into the ham all over, inserting the needle at 1 1/2-inch intervals and drawing it out slowly as you depress the plunger, until the brine starts to squirt out of the surface of the ham.
• Place the ham in a large pot or food-safe bucket with a lid, or 3-gallon resealable plastic bag. Add the brine and flavorings (plus any brine in the roasting pan). If using a plastic bag, tightly seal, squeezing out any air, and place the bag in the roasting pan to corral any leaks. Brine the ham in the refrigerator for 3 days, turning the ham twice a day so it cures evenly.
• Pour the brine into a large pot and set aside. Remove the ham from its pot or bag and transfer it to a roasting pan. Using the marinade injector, re-inject the ham with brine (using 2 cups again, or more, if you can get more in), inserting the needle at 1 1/2-inch intervals. Return the ham and all the brine to the bag. (You can use a fresh bag, if you wish.) Continue brining the ham in the refrigerator for another 3 days, turning twice a day so it brines evenly. When ready for smoking, the meat will take on a pinkish hue.
• Drain the ham in a large colander, discarding the brine. Rinse the ham well with cold water, drain again and blot dry with paper towels. Place it on a wire rack over a roasting pan and let it dry for 2 to 3 hours in the refrigerator.
• If using a charcoal grill, set it up for indirect grilling and heat it to 250 degrees. If using wood chips, soak them in water to cover for 30 minutes, then drain. If using wood chunks, there is no need to soak them. (With a kettle grill, use less charcoal than normal to obtain this low temperature.) If using a smoker, heat it to 250 degrees following the manufacturer's instructions.
• Place the ham on the grate, fat-side up, using indirect heat, and add 1 1/2 cups wood chips or 2 wood chunks to the coals. Smoke the ham until handsomely browned and cooked through. (The internal temperature will be about 160 degrees.) This typically takes about 7 hours, but you may need more or less time, depending on your ham, smoker and the weather. Add wood chips (about 1 1/2 cups) or chunks (1 large or 2 medium) per hour to the embers to maintain a constant flow of smoke. Rotate your ham a few times during cooking so that it browns evenly, and drape it loosely with foil if it seems to be darkening too much.
• Transfer the ham to a cutting board and let it cool for 20 minutes. Pull off the skin. (If you're feeling ambitious, you can fry the skin in 350-degree oil to make smoke-flavored cracklings.)
• Thinly slice the ham across the grain and serve. You can serve the ham hot, at room temperature, or chilled. Refrigerated, it will keep for at least a week.